pipe under the floorboards to outside will be 21mm overflow which is fine internally. It actually is probably the only option as a bigger pipe would mean cutting too much out of floor joists in places.
Outside it should be increased to 32mm. Current recommendation is to now run it all...
Manually emptying condensate will only fix temporarily. Don't leave it disconnected as you may in effect allow the boiler to flue into the house. Depends on how you'e done it.
E28 is frozen condensate almost certainly. Try more hot water. But it could be somewhere awward to get at not knowing how the pipes run means it's hard to say.
Doubt baxi will come out as it won't be covered by warranty.
I suspect is was the same thing I was called out to at the island vets. The staff though they could smell gas but there was no gas leak at the property. Someone from gas board came out and while checking round with his gas detector we lifted a drain cover and realised thats where it was coming...
This isn't just the picture house and most probably not gas either. I'm not 100% as I had to leave to get home. But I believe there had been fuel spilt or emptied into the drains somewhere
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